ABB TU515 S500 I/O Terminal Unit
A 24 V DC screw-terminal base with forty field connections for compatible analog and digital S500 I/O modules.
Product Identification
TU515 is the screw-terminal standard I/O base for compatible ABB AC500/S500 analog and 24 V DC digital modules. It supplies the field-termination layer between the plug-in I/O module, process voltage and local I/O bus.
Forty terminals are arranged in four channel groups. The inserted I/O module determines the actual signal assignment, while the base provides the common mechanical and electrical connection system.
Engineering Data
| Manufacturer | ABB |
|---|---|
| Model | TU515 |
| Order Code | 1SAP212200R0001 |
| Product Type | I/O terminal unit |
| Terminal Technology | Screw terminals |
| Supported Module Class | Compatible analog and 24 V DC digital S500 I/O modules |
| Field Terminals | 40 |
| Maximum Channel Capacity | 32 in 4 groups of 8 |
| Rated Voltage | 24 V DC |
| Maximum Terminal Current | 10 A for the internally connected process-voltage terminals |
| Grounding | Through grounded DIN rail or wall-mounting screws |
| Protection | IP20 |
| Mounting Position | Horizontal or vertical |
| Lifecycle Phase | Active |
Functions
- Connects the plug-in I/O module to the previous and following positions on the local I/O bus.
- Provides forty screw terminals for field signals and the common UP/ZP process-supply connections.
- Secures the inserted I/O module with two mechanical locks.
- Allows the field-wired terminal unit to remain in place during permitted module service.
- Provides a functional-earth connection through the DIN rail or wall-mounting screws.
Applications
- AC500 and S500 stations that use compatible analog, digital or mixed I/O modules.
- Control cabinets where screw-terminal field wiring is the required plant standard.
- Local I/O expansion chains with up to thirty-two module-defined signal positions.
- Maintenance work that separates the replaceable I/O module from the installed field termination.
- Horizontal or vertical panel arrangements designed to ABB system clearances.
Lifecycle
- TU515 order code 1SAP212200R0001 is listed as Active.
- TU516 is the spring-terminal counterpart and must not be treated as the same orderable base.
- Standard TU515 does not include the hot-swap designation used by TU5xx-H products.
- Retain the I/O module order code, terminal assignment, supply grouping and cabinet position in the service record.


