ABB TU532-H Hot-Swap AC and Relay I/O Terminal Unit
A hot-swap-designated spring-terminal unit for compatible 120/230 V AC and relay I/O modules, subject to ABB service conditions.
Overview
TU532-H is the hot-swap version of ABB's spring-terminal base for compatible AC-voltage and relay I/O modules. The white product marking identifies the hot-swap-capable terminal-unit construction within the supported AC500 and S500 arrangement.
The base retains forty field terminals and provides four groups for up to thirty-two module-defined channels. Hot-swap capability applies only when the inserted I/O module, hardware index and system configuration also meet the documented conditions.
Specs
| Manufacturer | ABB |
|---|---|
| Model | TU532-H |
| Order Code | 1SAP215100R0001 |
| Product Type | Hot-swap I/O terminal unit |
| Supported Module Class | Compatible 120/230 V AC and relay I/O modules |
| Terminal Technology | Spring terminals |
| Field Terminals | 40 |
| Maximum Channel Capacity | 32, determined by the inserted I/O module |
| Channel Grouping | 4 groups of up to 8 channels |
| Signal-Terminal Limit | Up to 300 V AC and 3 A, subject to the inserted module and internal connector |
| Supply-Terminal Group Limit | Up to 30 V DC and 10 A |
| Hot-Swap Marking | White border on the designated terminal unit |
| Mounting | DIN rail or wall mounting |
| Permitted Orientation | Horizontal or vertical |
| Lifecycle Status | Active |
Features
- The H designation separates this hot-swap base from the standard TU532 product.
- Spring terminals retain the installed field conductors while a compatible I/O module is exchanged under the approved procedure.
- Two module locks must fully engage before the associated load circuits are returned to operation.
- Four terminal groups keep the module-defined signal allocation organized for service work.
- The field base supports horizontal or vertical installation when ABB clearance and grounding requirements are followed.
Applications
- Maintenance-sensitive AC500 and S500 I/O stations where the selected I/O module explicitly supports hot swap.
- AC and relay signal groups that must preserve terminal wiring during a compatible electronics-module exchange.
- Industrial control panels using spring-clamp conductors and documented isolation procedures.
- Service strategies that require clear separation between the terminal base, plug-in module and live load circuits.
Lifecycle
- Keep order code 1SAP215100R0001 and the H suffix together; TU532 and TU532-H are not the same service item.
- Before hot swap, remove output load current and switch off I/O voltages above SELV or PELV as required by ABB instructions.
- Hot swap applies to supported I/O modules, not to processor or communication modules mounted elsewhere in the station.
- After insertion, confirm both snap-fits are locked before reconnecting loads or higher I/O voltages.
FAQ
What distinguishes TU532-H from TU532?
TU532-H is the designated hot-swap terminal unit; TU532 is the standard spring-terminal base.
Can any ABB module be exchanged live on this base?
No. The exact I/O module, hardware index and bus-master configuration must support the approved hot-swap function.
May a loaded output remain energized during exchange?
No. ABB requires outputs to be free of load, and higher I/O voltages must be switched off under the specified conditions.
How is the hot-swap terminal unit visually identified?
The designated unit uses a white border marking.
When can field power be restored?
Only after the replacement I/O module is fully seated and both mechanical locks are engaged.
Does the base use screw or spring terminals?
TU532-H uses spring terminals.
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