BrandABB
ModelDX531
LifecycleActive
ABB / AC500 S500 two-wire AC digital I/O module
ABB DX531 High-Voltage Digital Input and Relay Output Module
Eight 120/230 V AC digital inputs paired with four changeover relay outputs for high-voltage S500 field circuits.
01
Product Identification
ABB DX531, article 1SAP245000R0001, is an S500 digital input/output module with eight two-wire 120/230 V AC inputs and four relay outputs. It is intended for applications where high-voltage sensing and relay switching must share one plug-in module.
02
Engineering Data
| Manufacturer | ABB |
|---|---|
| Article Number | 1SAP245000R0001 |
| Product Family | AC500 S500 |
| Module Type | Digital input/output module |
| Digital Inputs | 8 channels, 120/230 V AC, two-wire |
| Digital Outputs | 4 changeover relay outputs |
| Relay Output Rating | Up to 230 V AC, 3 A |
| Terminal Unit | TU531 screw or TU532 spring terminal unit |
| Status Indication | Input and relay-output state LEDs |
| Lifecycle | Active |
03
Functions
- Detects eight 120/230 V AC field signals through the documented two-wire input circuits.
- Switches four independent loads through changeover relay contacts.
- Displays input and relay-output states locally for commissioning and maintenance checks.
- Separates the plug-in electronics from permanent field wiring through the S500 terminal-unit concept.
- Combines sensing and switching for high-voltage control circuits in one station position.
04
Applications
- Monitoring mains-voltage limit switches, auxiliary contacts and field status signals.
- Switching contactors, alarms or interposing circuits within the documented relay ratings.
- S500 stations that require eight AC inputs and four relay outputs at one module position.
- Maintenance replacement for article 1SAP245000R0001 with the existing TU531 or TU532 terminal unit.
- Machine and process panels where two-wire AC input behavior must be retained.
05
Lifecycle
- ABB lists DX531 article 1SAP245000R0001 in the Active lifecycle phase.
- Keep the installed input voltage, two-wire circuit design and relay-contact allocation in the asset record.
- Do not substitute DX522: it uses 24 V DC inputs and provides eight rather than four relay outputs.
- Confirm the terminal-unit type and field-voltage segregation before maintenance.
- Test all eight AC inputs and four changeover relay paths after exchange.


